通信设计应用
Principles covered include: the need for tracking, practical circuits, controller functions, selection of tracking voltage levels, component value selection, overall circuit accuracy, circuit stability, the characteristics of some commercially-available DC/DC converters, and cascaded supply and parallel supply operation. Circuits are provided with options and tracking waveforms. A component-selection spreadsheet for calculating component values (Excel, 196KB) is available
Figure 1. Basic dual voltage-tracking control.
When VI/O comes up before VCORE, VCORE is derived from the higher VI/O voltage with the controller and MOSFET operating as a series regulator. When VCORE comes up before VI/O, the VI/O is connected to the VCORE voltage with the controller and MOSFET operating as a series switch. It may be preferable that the VI/O supply come up slightly before the VCORE supply, but it is not a requirement (depends upon supply characteristics).
The component functions are as follows:
Figure 2. Complete voltage tracking circuit for a single core voltage.
Figure 3. Dual tracking controller circuit for two core voltages.
Note that only a single UVLO resistor divider is used. The /SDO\ output of the first controller is connected to the UVLO input of the next controller in daisy-chain manner, and /SDO\ of the final controller in the series is used to enable all low-voltage regulators. Each R1/R2 divider is adjusted for the required tracking core voltage. If MAX5040 controllers are used, each POK output may be used independently or collector ORed to provide a single composite POK if desired. Otherwise, a single MAX5040 could be used while the remaining controllers are MAX5039.
Figure 4. Startup/shutdown operation, VI/O enable preceeds VCORE enable.
Figure 5. Startup operation, VCORE enable preceeds VI/O enable.
If this condition lasts beyond the 10-20ms fault time - or if the voltage on the UVLO pin drops below its threshold voltage, /SDO\ will be driven LOW to begin a shutdown operation.
As an example, we set the following limits:
Attenuator R1/R2 ratio is chosen such that 0.8V appears on the CORE_FB pin during the tracking phase. We will use VCT = 1.40V in the example.
Core voltage and VCT error limits of from all sources are shown in Figure 6. The VCT must be kept above 1.35V minimum VCORE allowed and below 1.45V minimum VCORE supply range.
Figure 6. Representation of VCT error limits and realized values.
Many readers may prefer to skip over the following section as it is presented primarily as an aid to understanding how the Component-Selection Spreadsheet is mechanized.
TCR is expressed in parts per million, but should be written as a decimal fraction in the equation (e.g.; 25ppm = 0.000025). T is the absolute value of the greatest difference from 25°C (e.g.; -40 to +85°C yields two values: -65° and +60°).
A similar value applies when the (+) and (-) are reversed in the above quotient.
Figure 7. Tracking-voltage control loop.
Figure 8. Reference voltage measurement circuit.
Appropriate mathematical manipulations can be applied to show that, due to the VREF measurement and specification method used in Figure 8 where VREF is measured as VR, but is suggested to be located at VR0, the corrected gain equation is:
Error can be calculated by forming a ratio of actual to ideal, subtracting 1, and multiplying x100 for percentage. The final form of the VCT equation above collapses to 1/ when Avol=, therefore the error at minimum gain is:
Real calculated worst-case open-loop gain error is -0.00075 to -0.0749% at VCT=1.40V. No positive error is possible in this calculation.
Lead network C3/R9 improves tracking-loop speed to eliminate VCT overshoot and undershoot during the tracking phase. Figures 9 and 10 illustrate the improvement with the lead network in place. Note the NDRV slow response and overshoot without the lead network and the resultant VCT overshoot and undershoot in Figure 9 (vertical scales differ in the two figures). The Component-Selection Spreadsheet calculates these values for any chosen value of R1.
Figure 9. Startup waveforms without lead network.
Figure 10. Startup waveforms with lead network.
Resistor R4 may remain fixed without regard to the value of CCC when the lead network is in place. R4=39 works well with CCC values to 1500µF or more. For very large values of CCC, one might consider reducing R4 for slightly-improved loop stability in the tracking phase.
Dual-tracking-control startup and shutdown waveforms appear in Figures 11 & 12.
Figure 11. Dual tracking startup waveforms.
Figure 12. Dual tracking shutdown waveforms.
We will consider 3 basic configurations described as systems A, B, and C, and diagrammed in Figure 13 with variations to be described later.
Figure 13. Three basic power system source configurations.
The main difference in how to treat the tracking-control circuits is based on the availability of shutdown-control signal inputs to the converters and upon the characteristics of the converters themselves. System-A has shutdown-control signal inputs available, while system B has no shutdown control available for the +3.3V VI/O, and system C has no shutdown control available on either the VI/O or VCORE supplies.
Systems B and C must include a series switch to interrupt and control one or more of the voltage sources. It has been previously mentioned that 6.6V/µs is the maximum voltage rate of rise acceptable to the MAX5039/MAX5040 tracking controllers. The system processor specification may also restrict the maximum rate of rise for its VI/O and VCORE voltages. In these cases, the series switch must have the capability of controlling output voltage rate of rise. This is easily achieved when the tracking controller is augmented with a single MAX6820 power-supply sequencer IC plus a series MOSFET for each non-enabled supply.
In addition, we need knowledge of the DC-DC converter enable-controlled voltage rate of rise and over shoot, polarity of the enable control, and any enable sequencing requirements. Enable sequencing requirements may come about if the converter/regulator misbehaves when its output is backfed from another voltage source at start up, or if the first converter to come up cannot support the entire system startup current including capacitor charging. In most cases it is desirable to delay the VCORE enable signal by _-2ms after the VI/O enable signal.
The power converters may be easily constructed using MAX1842 to meet required voltage rate of rise and overshoot characteristics, or modular converters may be purchased ready made. Some modular power converters like the Power Trends PT6600 series may require series MOSFET switching to control voltage rate of rise because of exhibited excessive enable-controlled output-voltage rate of rise and overshoot. Others like the DATEL LSN series exhibit nicely-controlled voltage rate of rise without overshoot, but may require staggered enable signals to ensure proper startup operation. The PT6600 series has positive-logic enable control, while the LSN series has negative-logic enable control. Table 1 lists some options.
Table 1. Some Modular and Built-Up Converter Characteristics
CONVERTER TYPE AND SERIES | DISABLE SIGNAL POLARITY | ENABLE SEQUENCING REQUIRED | ENABLE-CONTROLLED OUTPUT VOLTAGE RATE OF RISE | ENABLE-CONTROLLED OUTPUT VOLTAGE OVERSHOOT |
MAX1842 Discrete | Negative | Suggested with single R/C delay | Controlled | Controlled |
DATEL LSN Series | Positive | Suggested with single R/C delay | Controlled | Controlled |
Power Trends PT6600 Series | Negative | Not applicable because of | Uncontrolled. Hardwire enable ON, and control input-voltage slew rate | Uncontrolled. Hardwire enable ON, and control input-voltage slew rate |
Figure 14. Parallel type-A system also illustrating delayed and inverted ENABLE.
Discrete converters built with the MAX1842 will operate in the ciruit of Figure 15 without inverters in the enable line.
Figure 15. Parallel type-A system with discrete converters.
Figure 16. Cascade type-B system.
Figure 17. Parallel type-B system.
Figure 18. Type-C system.
It is recognized that this type of ENABLE output does not fit all regulator/converter ENABLE control signal requirements. Some converters have positive-true ENABLE inputs, while others have positive-true DISABLE inputs. Some, like the Power Trends PT6600 series, require an open-collector current-sinking DISABLE drive while others, like the DATEL LSN series, require a current-sourcing DISABLE drive. Converters built with the MAX1842 controller chip are well served directly by the MAX5039 /SDO\ current sinking/sourcing output.
Table 2 lists the enable/disable requirements of some commercially available modular converters.
Table 2 ENABLE Circuit Requirements
PRODUCT | ENABLE SIGNAL MUST | DISABLE SIGNAL MUST | MAXIMUM APPLIED VOLTAGE |
DATEL LSN Series | Open or LOW | Source 3mA @ >2.25V | Converter Input +Voltage |
Power Trends PT6600 Series | Open or HIGH | Sink 0.5mA @ <0.35V | +5V |
MAX1842 | HIGH Source 1µA @ >2.0V | Sink 1µA @ <0.8V | Converter Input +Voltage |
Figure 19. Enable signal interface ciruit options including delayed options.
Larger Image
Figure 20. Complete type-A system circuit utilizing MAX1842 step-down controller ICs.
Figure 21. Complete cascade type-B system circuit.
A complete circuit for a parallel type-B dual-tracking system is shown in Figure 22. The +3.3V output voltage rate of rise is controlled by C21, and the +1.5V and +1.8V rate of rise is controlled by the enable characteristics of the converters themselves. This circuit works well with Datel LSN series converters. With this configuration where startup control is by application of VIN(+5V), it is important that the 1.5V and 1.8V converter outputs reach final value within 10ms after application of VIN(+5V) power.
Figure 22. Complete parallel type-B system circuit.
Figure 23. Complete type-C system circuit.
When the supply-voltage sources cannot be individually enabled/disabled the addition of series MOSFET switches and a single MAX6820 (SOT23) voltage sequencer IC satisfies the additional control requirement.
Nearly any power-system voltage tracking requirement can be satisfied directly with one of the completely detailed circuits proposed, or a simple variation thereof, and nearly any enable/disable interface can be properly mechanized with one of the enable interface circuits proposed.
The Component-Selection Spreadsheet simplifies the process of tracking circuit design. Custom EV kits and technical assistance are available when appropriate.
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